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OEE Research

Separate equipment loss into availability, performance, and quality.

Overall equipment effectiveness combines availability, performance, and quality into one framework for understanding how much planned production time becomes good output at the intended rate. OEE is most useful when the underlying loss categories are also visible.

Overall Equipment Effectiveness / Performance DiagramEFF-07 / EFFICIENCY GUIDE
01 / Performance Structure

Measure the loss before choosing the improvement.

Constraints, idle time, scheduled availability, microstops, speed loss, quality loss, setup, maintenance, and recovery all affect how much useful production the system delivers.

02 / Improvement Criteria

Improve the part of the system that is actually limiting output.

Local efficiency can be misleading. The best improvement target is the recurring loss that changes total production output, lead time, quality, or reliability.

CRIT-A

Availability Loss

Breakdowns, setup, changeovers, waiting, and other stops reduce the portion of planned production time that equipment actually runs.

CRIT-B

Performance Loss

Slow cycles, microstops, reduced speed, feeding problems, and minor interruptions reduce output even when the machine is technically running.

CRIT-C

Quality Loss

Scrap, startup rejects, rework, and failed product reduce the portion of machine cycles that become acceptable output.

CRIT-D

Use the Components

The total OEE value can hide different problems, so availability, performance, and quality should always be reviewed separately.

03 / Technical Views

Make constraints and lost time visible.

These diagrams focus on queue growth, productive time, OEE loss layers, downtime events, and recurring loss categories.

OEE layers.

Planned time is reduced first by availability loss, then by performance loss, then by quality loss before it becomes good output.

Loss trend.

Tracking the components over time makes it easier to see which loss category is changing and where improvement work is paying off.

04 / Industrial References

Relevant production and equipment resources.

External references are selected from the approved TempoJS manufacturing link inventory and matched directly to the efficiency topic.

EXT-01
Data Acquisition Systems

Production data acquisition resources.

Open Resource ↗
EXT-02
Machine Vision Systems

Automated quality inspection resources.

Open Resource ↗
EXT-03
Calibration Services

Industrial calibration resources.

Open Resource ↗
EXT-04
Load Cells

Industrial measurement resources.

Open Resource ↗
Tempo Principle

OEE is useful when it points to the real loss. Availability, performance, and quality should be measured separately so teams know whether to attack downtime, slow cycles, or rejected output.