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Asset Criticality Research

Prioritize equipment by the consequence of failure.

Asset criticality ranks equipment according to how strongly a failure can affect safety, quality, production output, repair duration, bottleneck capacity, and business continuity. Criticality helps maintenance teams focus resources where failure matters most.

Asset Criticality / Operations Diagram
01 / Operations Structure

Plan maintenance around production consequence and execution risk.

Critical assets, outage windows, work scope, parts, labor, restart requirements, and documentation should be considered as one operating system.

02 / Planning Criteria

Reduce the chance that planned work creates unplanned loss.

Clear scope, prioritization, work sequencing, documentation, spare parts, and restart criteria make maintenance events more predictable.

CRIT-A

Include Constraint Position

Failure at a system bottleneck can have a larger production effect than failure on equipment with excess capacity.

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CRIT-B

Account for Redundancy

Parallel equipment, bypass paths, manual backup, or spare capacity can reduce the consequence of a single asset failure.

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CRIT-C

Include Repair Difficulty

Specialized skills, long-lead parts, difficult access, and poor documentation can increase the practical criticality of an asset.

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CRIT-D

Use Criticality to Allocate Effort

Inspection, predictive monitoring, spares, and upgrade budgets should reflect the consequence of failure.

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03 / Technical Views

Visualize priority, timing, and execution before the work begins.

These technical views provide a second perspective on the planning decision rather than repeating the hero graphic.

Planning view.

Use a structured view to compare priority, timing, and operating impact.

Execution view.

Separate major work elements so the production impact is visible before shutdown.

04 / Industrial References

Relevant maintenance and plant resources.

References use approved URLs from the TempoJS industrial link inventory.

Machinery Rebuilders

Machine rebuilding and repair resources.

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Gearbox Repair

Gearbox repair resources.

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Electric Motors

Industrial motor resources.

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Power Supplies

Industrial power supply resources.

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